Here we have gathered the answers to questions we frequently receive.
Smart tools combine traditional functions with sensors, processors, and connectivity to automate data collection and enhance production tracking.
Benefits include:
With in-house expertise, Binar Solutions customizes smart tools to meet your specific needs, delivering integrated hardware, software, and mechanics.
Binar Production System (BPS) ensures quality at every stage by checking against predefined criteria. This simplifies defect identification and improves traceability, reducing errors and ensuring top-quality output.
Material losses often result from undetected quality issues. BPS ensures quality control at every production stage, allowing early detection of defects based on predefined criteria. This reduces waste, improves efficiency, and enhances product consistency.
SWDL is a process for updating software in electronic systems, particularly in the automotive industry, to optimize performance and security. By updating software, functionality can be improved, and product lifespan extended. SWDL is a crucial part of today’s digitalized manufacturing processes, where connected systems require continuous updates.
EOL testing reduces defects, improves quality, and protects the brand. Thorough inspections ensure that all products meet high standards. This testing process helps detect manufacturing errors early, minimizing the risk of defective products reaching the market. As a result, customer satisfaction increases, and companies benefit from improved profitability.
EOL is the final stage of manufacturing where products are tested before approval for delivery. This ensures that only flawless products reach the customer. EOL testing can include functional tests, quality checks, and stress analyses to confirm that the product meets all required standards. This step is crucial for maintaining high quality and reducing the risk of product recalls.
A test system ensures that products function as intended before delivery. It can be customized for various types of tests and contributes to high quality and safety in production. Automating the testing process reduces the risk of defective products and helps identify issues before they reach the customer. Test systems range from manual tools to fully automated solutions that detect even the smallest defects in a product.
MES captures live production data, visualizing key metrics on LED displays and web dashboards for immediate insights
You can track:
This boosts engagement, efficiency, and process transparency across teams.
Binar’s is built on the principle that it should be easy to do things right.
✔ Yes! We integrate third-party systems with Binar’s solutions.
✔ Our experienced technicians ensure seamless connectivity and efficiency.
✔ We work with various hardware and software partners.
MES/BPS Automation is a customized production system that monitors, automates, and optimizes manufacturing.
By integrating data across production, BPS Automation:
Built on proven modules, yet tailored to each customer’s needs.
BPS (Binar Production System) is a modular MES system that monitors and controls production processes.
An MES system provides real-time production monitoring, allowing immediate fault detection without delay. With Binars MES system, you can access live production insights via mobile, computer, or tablet, ensuring quick response times and fewer disruptions.
A Manufacturing Execution System (MES) bridges the gap between production and enterprise systems, providing real-time insights.
With MES, ERP, and production systems communicating, you achieve:
Kaizen (改善) means “continuous improvement” in Japanese.
By embracing Kaizen, businesses achieve:
Industry 4.0 represents the fourth industrial revolution, integrating IoT, AI, robotics, and cloud computing into smart, self-optimizing factories.
Key benefits:
Companies embracing Industry 4.0 enhance competitiveness, improve scalability, and future-proof operations.
IIoT is a core driver of Industry 4.0, helping companies boost profitability through data-driven decision-making.
AI enhances manufacturing by:
AI implementation requires expertise and investment but offers significant competitive advantages in efficiency, reliability, and innovation.
Digitalization has transformed the industry in several ways:
These advancements improve competitiveness, productivity, and cost efficiency but require investments in new technologies and business transformation.
Our LED displays are robust and customizable for demanding environments. They provide clear information for more efficient and safer workflows. Businesses can choose from various sizes, brightness levels, and features to find the best solution for their operations.
Binar’s products and systems are used worldwide, primarily in:
Our solutions improve productivity, traceability, and process control across various industries.
Yes! Binar customizes both software and hardware to match your unique requirements.
A takted production system balances workloads to:
By synchronizing processes, takt helps identify bottlenecks, reduce lead times, and improve efficiency.
Smart factories are highly automated production facilities that organize and optimize themselves with minimal human intervention. They feature connected systems, remote monitoring, and real-time data analysis, resulting in higher productivity, better decision-making, and increased flexibility.
At Binar, we digitize industry with modular hardware and software solutions, tailored to each customer’s needs.
Automated production involves using machines and robots to carry out manufacturing processes without human intervention. It can apply to an entire production line or specific tasks like welding, assembly, or measurement.
Benefits include increased efficiency, precision, and reduced costs. However, automation requires investments in technology, staff training, and operational restructuring. While it can improve productivity, it may also impact job availability if new skill-based roles are not introduced.
Binar digitizes production with modular smart manufacturing systems.
We offer customized solutions for Industry 4.0, improving productivity, flexibility, and decision-making.
Binar provides smart warehouse systems to improve picking and logistics.
By automating key warehouse processes, we enhance efficiency, accuracy, and cost savings.
Poka-Yoke (ポカヨケ) is a Lean manufacturing concept meaning “mistake-proofing.” It prevents errors before they occur, improving efficiency and quality.
Key methods include:
Overall Equipment Effectiveness (OEE) measures manufacturing efficiency by analyzing:
By tracking OEE, companies:
Used in Lean & TPM strategies, OEE is a key metric for maximizing productivity.
Our MES system, Binar Production System (BPS), automates data collection and quickly calculates OEE/TAK with reliability and ease. BPS also visualizes real-time productivity on display boards and online, helping you track processes, identify losses, and optimize production efficiently.
Both Takt and Andon are core Lean principles used to improve production efficiency.
Pick to Light streamlines order picking with illuminated indicators, offering:
These warehouse management systems use lights to guide workers in picking or placing items.
Both systems improve accuracy, efficiency, and real-time inventory visibility while reducing manual scanning and search time. They also help lower labor costs and enhance warehouse safety.
ROI (Return on Investment) is calculated by dividing profit by the total investment cost, giving a percentage return. Experience shows that companies investing in Lean often achieve ROI in the hundreds or even thousands of percent. Beyond financial gains, Lean also improves employee well-being, customer satisfaction, and environmental impact.
Total Productive Maintenance (TPM) is a method for improving equipment efficiency and optimizing business processes. Developed in Japan in the 1970s, TPM focuses on proactive maintenance strategies to prevent breakdowns and enhance machine productivity.
TPM & Lean:
With growing industrial automation, TPM is gaining global interest as a key strategy for efficiency.
Both are process improvement methods, but they have different focuses:
Lean originates from Toyota’s production system, while Six Sigma, developed by Motorola, aims for near-perfect quality levels. Many companies combine them into Lean Six Sigma, which eliminates waste while ensuring consistent quality, ultimately saving costs and improving performance.
Lean increases productivity, reduces costs, improves quality, and makes operations more flexible. A focus on continuous improvement leads to sustainable results. One of Lean’s biggest advantages is its ability to eliminate waste in various forms, such as unnecessary transportation or waiting times. By constantly analyzing and adjusting processes, companies can reduce expenses while improving customer service.
Lean utilizes methods such as 5S for workplace organization, Kaizen for continuous improvement, and Just-In-Time for efficient production. Kanban and Value Stream Mapping help optimize workflows.
Lean Manufacturing is a production philosophy aimed at creating more value with fewer resources by eliminating waste. By optimizing processes, efficiency and quality can be improved. Lean focuses on minimizing unnecessary resource usage and creating a more streamlined workflow. Implementing lean practices helps companies reduce costs, increase productivity, and enhance customer satisfaction.
With 35+ years of experience, Binar specializes in industrial IT and electronics, providing custom-built solutions tailored to each client.
We offer:
Our innovation-driven approach ensures optimized, future-proof solutions for your business.
Yes! We handle maintenance, repairs, and replacements—even for obsolete components long after production ends.
Yes! Binar delivers to customers worldwide, ensuring fast and reliable shipping.
Delivery times depend on:
✔ Product type – Standard vs. customized solutions.
✔ Customization level – More tailored solutions may take longer.
Thanks to our ready-to-use modules and in-house production, we ensure fast deliveries.
Yes! All software licenses include a service contract where you choose your level of support:
✔ Standard support during office hours
✔ Optional 24/7 support, 365 days a year
Yes, we offer:
✔ 12-month warranty on hardware
✔ 3-month warranty on software
✔ Yes! All licensed software includes a service agreement.
✔ Ensures system reliability and long-term performance.
✔ Flexible support levels based on customer needs.
Yes! Our experienced experts provide customized support options:
Insufficient expertise or resources can disrupt operations. Binar provides specialized IT experts, tools, and support to strengthen your IT department. Our team fills skill gaps, offers strategic guidance, and helps implement best practices to optimize performance.
Industries often face risks when critical knowledge is held by a single employee. If they leave, undocumented expertise is lost. By partnering with Binar, you gain access to expert support when needed, ensuring continuity and mitigating risk.
